Klingelnberg
名稱：德國克林貝格 P65齒輪測量中心
功能：用于螺桿轉子型線各項精度的檢測
Name: Klingelnberg P65 Gear Measuring Center.?
Function: It is used to check the cambered tooth surfaces.
精湛制造 · EXQUISITE MANUFACTURE
在通潤驅動，任何產品都必須經過嚴謹的工序錘煉，對品質的苛求正式來自務實精細的科學精神。
從
國外引進的生產設備，將科研成果產業化，尖端的工藝，從根本上確保了加工精度，完美呈現產品設計效果。
All products must be exposed to rigorous working procedure in Torin Drive. The company’s pursuit of quality results from a pragmatic and scientific spirit. The production equipment imported from foreign countries guarantees the industrialization of development achievements. The advanced techniques guarantee the machining precision fundamentally, and perfectly embody the design intention.
現場管理 · SITE MANAGEMENT
環境整潔、實行三定6S；紀律嚴明、獎懲分明，杜絕“不好意思”；
設備完好、定期檢查；物流暢通有序；信息準確及時；生產均衡有效；提高質量。
過程檢測 · PRODUCT HIGHLIGHTS
Hexagon
名 稱：?？怂箍等鴺藱z測儀
功 能：用于螺桿轉子形位尺寸及型線各項精度的檢測
Name: Three Dimensional Measuring Machine
Function: It is used to check the cambered tooth
surfaces and geometric dimensions and tolerance
我們的產品 · OUR PRODUCT
TRL-PM 系列永磁同步一體式螺桿主機
TRL-PM series Screw Air Compressor
壓縮機發展趨勢
TRL-PM Series IPM Motor Drive Air Screw Airends
驅動方式：永磁同步電機
Drive type: PM Motor
驅動電機：高效永磁同步電機 IP23
入圍國家第6、7批《節能惠民高效電機推廣》產品目錄。- 特殊密封結構設計，100%防止潤滑油滲漏，無漏油煩惱。
- Motor: IPM (Internal Permanenet Magnet) Motor IP23
- Specially seal structure designed, 100% to prevent oil leakage, No troble for the oil leakage.
驅動電機：高效永磁同步電機IP54
入圍國家第6、7批《節能惠民工程高效電機推廣》產品目錄。
Motor: IPM (Internal Permanent Magnet) Motor IP54- 特殊密封結構設計，100%防止潤滑油滲漏，無漏油煩惱。
Specially seal structure designed, 100% to prevent oil leakage.
No trouble for the oil leakage.
一體軸式結構
One-piece Structure
- 高效永磁電機與螺桿陽轉子采用內嵌式一體軸直聯結構，傳動率100%。無齒輪箱、無皮帶，無傳動效率損失。
IPM motor and compressor are designed with one-shaft.
* IPM (Internal Permanent Magnet) Direct drive. No gear box or belts. No transmission efficiency loss. -
- 裝備了高效永磁電機，節能性能卓越。尤其在低頻低速時，仍能保持很高的電機效率。
- 電機體積小，一般約為普通電機體積的1/3。
- Very high IPM motor efficiency IE3
Low-frequency, low-speed, high motor efficiency.
Compact: Small size of the IPM motor.
-
- 永磁電機采用高性能釹鐵硼永磁體，使用壽命超過15年。
- 電機定子采用高頻器專用耐電暈漆包線，絕緣性能卓越，使用壽命更長。
- 軟啟動：運行時，電機電流不會超過滿載電流。減少了對電網設備的沖擊。
- The high-performance permanent magnet materials.
The specialized corona-resistance enameled wire is applied to stator coil.
Soft-start, less damage for electrical equipment.
- 高效永磁電機入圍國家第6、7批《節能惠民工程高效電機推廣》產品目錄。享受國家政策支持，有利于整機推廣。
Chinese government support it.
- 無電機軸承：電機轉子直接與陽轉子共軸，電機無軸承。消除了電機故障點。
No motor bearing, no trouble for motor. - 采用頂級品質進口軸承。
Top-level quality bearing.
- 采用較新研發轉子型線，大轉子、大排量、低轉速、低噪音。
Big rotor, lower rotor speed, lower noise. - 特殊密封結構設計，100%防止潤滑油滲漏，無漏油煩惱。
Specially seal structure designed, 100% to prevent oil leakage.
No trouble for the oil leakage. - 特殊電機殼設計，電機獨立風冷冷卻，無需依賴于壓縮機冷卻系統。運行更加穩定?？商峁㊣P23防護等級和IP54防護等級產品。
Specially motor shell designed. Independent air cool.
No need to depend on the compressor cooling system.
IP23 & IP54
TRDL-PM 系列永磁同步一體式螺桿低壓主機
TRDL-PM Series IPM Motor Drive Low Pressure Air Screw Airends
TRDL Low Pressureseries Screw Air compressor
驅動電機：高交效永磁電機 IP54
入圍國家第6、7批《節能惠民工程高效電機推廣》產品目錄。
Motor: IPM (Internal Permanent Magnet) Motor IP54- 特殊密封結構設計，100%防止潤滑油滲漏，無漏油煩惱。
Specially seal structure designed, 100% to prevent oil leakage. No truble for the oil leakage. - 壓力≤4bar，系統必須配置油泵，以保證主機正常運行。
Pressure ≤4bar, need the oil pump in the compressor system.
TRSLPM 系列無齒輪永磁電機雙級壓縮一體式主機
TRSLPM Series Gearless Two-IPM Motors Drive Two-Stage Screw Air End
壓縮機發展趨勢
Revolution Of Two-Stage Screw Air Compressor
雙齒輪、雙永磁、雙級壓縮
Gearless, Two-IPM Motors, Two-Stage Screw
更節能：主機始終處于較佳節能轉速運行
More energy conservation: TRSLPM running under the top efficiency all time.
- TRSLPM 采用兩個獨立永磁電機驅動，全程智能控制，通過控制級間壓力，使主機在不同轉速，不同壓力的情況下，始終運行在較佳級間壓力點。運行時自動計算出各自的較佳運轉速度，通過匹配平衡壓縮比，壓縮機始終處于較佳運行狀態，獲得更好效率。
- 對比有齒輪雙級壓縮主機：
有齒輪箱的兩級壓縮主機，由于齒輪比的配速是固定的，強調的是點效率。即，只有固定轉速和額定壓力下，其比功率是最佳的。在變頻變速運行時，由于齒輪配速固定，級間壓力偏離較佳值，轉速不降，能耗不同步下降，這樣的結構不適合變頻變速運行。 - TRSLPM 主機注重實際使用過程的更高效率，最佳調頻范圍30%~100%。
- TRSLPM is driven by two independent IPM motors, intelligent control. During operation, by controlling the pressure between the two stage, the optimal rotating speed of two air outlets are automatically calculated to attain the optimal efficiency with optimal compression ratio of matching and balance, allowing compressor always under optimal operation condition.
- TRSLPM focus on the top efficiency during practical use. The range of frequency conversion up to 30% to 100%.
- Compared with the geared two-stage air end Due to the fixed gear ratio, the geared two stage air end only focus on the point efficiency. During the operation with variable speed and variable frequency, the pressure between the two stage cannot attain the best status. speed decreased, the energy consumption is not synchronized.
更高效：高效永磁電機+無傳動效率損失
More efficiency: high efficiency IPM motor + "0" transmission loss
- TRSLPM 配備高效永磁同步電機，節能性能卓越。在低頻低速時，永磁同步電機持續保持高效。
- 有齒輪箱兩級壓縮主機+聯軸器 傳動效率：97%
- 100%傳動效率：TRSLPM 采用高效永磁同步電機與螺桿陽轉子采用內嵌式一體軸直連結構，傳動效率100%。
- TRSLPM is with IPM motor, excellent performance. Under low frequency, low speed, it can still keep high efficiency.
- Compared with geared two stage, transmission efficiency only reached 97%
- One shaft structure, gearless, without coupling. 100% transmission efficiency, no transmission loss.
更舒適：運行噪音低，消除了三大噪音來源
More comfortable: low running noise
- 無電機軸承噪音，無齒輪嚙合噪音，無聯軸器傳動噪音
- No motor bearing noise, no gearbox noise, no coupling noise.
更穩定：無機械傳動故障
More Stable: No Mechanical Transmission Trouble
- 無齒輪箱：高效永磁同步電機與螺桿陽轉子采用內嵌式一體軸直連結構，無需齒輪傳動，徹底消除齒輪點蝕或斷齒隱患。
- 無聯軸器：兩個獨立永磁電機一體式直接驅動兩個壓縮主機。無聯軸器故障隱患。
- 對比有齒輪雙級壓縮主機：
- 潤滑油對齒輪的影響終身存在，長期變速行動，齒輪易點蝕，甚至斷齒。
- 工頻控制：加載頻繁，容易造成齒輪斷齒。
- 變頻控制：齒輪本事固定，轉速下降，能耗不同步下載。
- 特殊密封結構設計，100%防止潤滑油滲漏，無漏油煩惱。
- 永磁電機采用高性能釹鐵硼永磁體，使用壽命超過15年。
- 電機定子采用變頻器專用耐電暈漆包線，絕緣性能卓越，使用壽命更長。
- 軟啟動：運行時，電機電流不會超過滿載電流。減少了對電網設備的沖擊。
- 特殊電機殼設計，電機獨立風冷冷卻，無需依賴于壓縮機冷卻系統。運行更加穩定。
- Gearless: IPM motor and air end are connected with one-shaft. Without gear box: no gear pittiong, no broken-teeth
- Without coupling: two independent IPM motors directly drive two stage air end. One-shaft structure, without coupling danger.
- Compared with the geared two-stage air end
- Oil is effecting on the gear all time. Undering the long-term running in variable speed, the gear will have pitting, event teeth broken.
- Fixed frequency control: Frequently start, the gear is easily broken.
- VSD control: fixed gear ratio, speed decreased, energy consumption is not synchronized.
- Specially design of sealed structure, 100% to prevent oil leakage. Without leak troubles.
- The high-performance permanent magnet materials.
- The specialized corona-resistance enameled wire is applied to stator coil.
- Soft-start, less damage to electrical equipment.
- Specially design of motor box. Independent air cooling. Don't need to rely on the compressor cooling system.
更緊湊
More compact
- 永磁電機體積小，一體式結構節約空間
- Smaller motor size, one shaft structure can save more space.
- 驅動電機：高效永磁同步電機 IP54。
- Motor : IPM (Internal Permanent Magnet) Motor IS54.
TRSL 系列兩級壓縮主機
TRSL Series Two Stage Airends
- 兩級壓縮采用等壓比設定級間壓力，故每級壓縮比都要低于單級壓縮比，降低了轉子間的回流泄漏，提高了容積效率和絕熱效率。
- 空氣經過第一級壓縮后，通過級間強化噴沒冷卻，降低二級吸氣溫度，空氣進入等壓壓縮，降低壓縮功。
- The two stage improve the compress efficiency. The compression ratio of the two stage is lower than single-stage compression ratio. It reduces backflow leakage between the rotors.
- Spray oil cooling between the first stage and the second stage.
- 主機采用大轉子、低轉速、低噪音設計。
- 共機殼設計，內含兩個獨立壓縮單元，提高一、二級的安裝精度。
- 斜齒輪直接傳動，每個轉子獲得較優轉速比。
- Bigger rotors. Lower running speed. Lower running noise.
- One airend shell. Improve the installation accuracy.
- Gear box, Excellent speed ratio.
節能-兩級壓縮空壓機終身使用成本定義
Energy-Saving, Two-Stage Using Cost Analysis
TRL 系列螺桿主機
TRL series Screw Air Compressor
能夠達到先進水平的排氣量
Performance
- TRL系列雙螺桿主機通過持續優化轉子型線及內部結構，為廣大客戶提供了行業先進水平的比功率。
- The TRL series Air Compressor ensures advanced specific power for our customers, by continual improvement of rotator design.
有限元強度分析
Strength Analysis
- TRL系列雙螺桿主機，關鍵零部件都采用有限元進行強度分析。以確保每一個零部件的品質都能得到更大程度的優化，為產品的穩定、高效、長期運行提供強大的技術保障。
- Product is analysed for strength and reasonableness to make sure each part is optimized,stable and efficient.
實力打造 引領未來
STRENGTH TO BUILD THE FUTURE
團隊建設 · OUR TEAM
螺桿式空壓機裝配工段簡介
螺桿式空氣壓縮機裝配工段成立于2011年3月，目前擁有員工16名，平均年齡28歲，83%達到大學學歷，其中本科2人；空壓機工段主要負責螺桿式空式機的總裝和維修工作；目前有單機頭、212、PM 系列、AM 系列四大類20多種規格和型號，涵蓋功率范圍15~250kw，排量范圍2.45~42m3/min，無縫滿足客戶多層次的用氣需求；生產的螺桿式空氣壓縮機性能優越，具有節能、低噪、穩定、體積小等優點，產品在能夠達到先進水平排氣量的同時還能滿足國家二級能耗要求；螺桿空壓機裝配工段是一支年輕的隊伍，本著創新、節能、新未來的理念不斷成長！